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U.S. Department Of Energy·Idaho

Available for Licensing - Electrochemical Rare Earth Recovery from Coal Fly Ash: Turn Waste Stockpiles into Critical Materials Revenue

Closes 7/31/2026$5M – $20MRequest for Expression of Interest
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Description

The Idaho National Laboratory is seeking industrial partners to license and commercialize a patent-pending technology for electrochemical rare earth recovery from coal fly ash. The technology has several competitive advantages, including a separation factor of ~7, processing times of hours, and minimal waste generation. The market applications for this technology include coal power plants, REE recovery companies, environmental remediation, and critical materials supply chain. The current stage of development is laboratory-scale validation, and the next step is pilot-scale demonstration with a commercial partner. Key features of the technology include: • 60% recovery efficiency • Reusable electrodes • Lower operating costs • Faster time to revenue • Compact, modular system design • Lower disposal burden and ESG-aligned operation

Attached files

The solicitation documents live at the source — open the bid source above to download them.

Contact

Javier Martinez

[email protected]

Key dates

Opened
3/4/2026
Closes
7/31/2026

Last updated

Details

Type
Request for Expression of Interest
Industry
Energy and Utilities
NAICS
21229
Solicitation №
BA-1747

Budget estimate

$5,000,000 – $20,000,000

The potential budget for this opportunity is difficult to estimate, as it depends on various factors such as the scale of the project, the cost of implementation, and the revenue generated from the sale of rare earth elements. However, considering the massive amount of coal fly ash produced annually in the U.S. (158 million tons) and the significant amount of rare earth elements it contains (74,000-106,000 metric tons), the potential revenue stream could be substantial. Assuming a moderate-scale project with an initial investment of $1-5 million and ongoing operating costs of $500,000-1 million per year, the potential budget could be in the range of $5-20 million over a 5-10 year period, depending on the efficiency of the technology and the market demand for rare earth elements.

AI estimate from the solicitation

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